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VERTICAL BANDSAWS

CNC/SOFTWARE

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Categories: Machine Tools Division, CNC Machines (MAZAK), CNC/Software
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Description

THE 7th GENERATION OF THE MAZATROL CNC SYSTEM
THE CORE OF SMOOTH TECHNOLOGY

MAZATROL SMOOTH CONTROLLER

The new controller was designed to increase your productivity and unsurpassed ease of operation. The Mazak machines can be fitted with controllers:

Compact operation panel keypad with 10.4’’. Essential functions for increased ease of programming and capacity to work with 4 axes simultaneous.

19’’ Touch screen operation with Windows 8 embedded. Smooth graphical user interface for unsurpassed ease of operation and capacity to work with 4 axes simultaneous.

19’’ Touch screen operation with Windows 8 embedded. Smooth graphical user interface for unsurpassed ease of operation and capacity to work with 5 axes simultaneous.

The evolution of SmoothX, SmoothAi, is designed to increase your productivity, improve surface finishes and high accuracy machining, thanks to Artificial Intelligence technology.

SMOOTH PROCESS SUPPORT (SPS)

Perform programming, editing and simulations in the same way as machines equipped with MAZATROL SmoothX or MAZATROL SmoothG CNC systems.

Smooth Monitor AX is software for utilization status monitoring and factory big data analysis. Multiple machines’ results can be compared and checked in last 24 hours.

The Smooth Tool Management software manages data of the large number of tools is use by a factory. By centrally managing tools and registering tool data as well as tool setup, machine non-cutting time can be reduced. This software can also eliminate tool information input errors in the CNC to improve productivity.

This software uses production data (inspection results, processes, due dates, quantities, etc.) to automatically create effective machining schedules.

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Related products

2D & 3D LASER PROCESSING MACHINES

2D

2D/3D

3D

OPTIPLEX CO2

3015 II (2.5/4.0 kW)
4020 II (4.0 kW)

OPTIPLEX FIBER III

3015 FIBER III (4.0/6.0/8.0 kW)
4020 FIBER III (4.0/6.0/8.0 kW)

OPTIPLEX DDL

3015 DDL (4.0/6.0 kW)
4020 DDL (4.0/6.0 kW)

SPACE GEAR

510 MK II (2.5/4.0 kW)
U-44            (2.5/4.0 kW)

3D FABRI GEAR

400 III (2.5/4.0 kW)

FG DDL

220 (4.0 kW)

AUTOMATION SOLUTIONS TO INCREASE YOUR PRODUTIVITY

PALLETECH MANUFACTURING CELL

Modular pallet exchange system. It can be further expanded according to customer requirements. This system is also available with 2 and 3 floors to reduce the floor space.

GANTRY LOADER

Gantry system for the loading/unloading of parts by the upper part of the machine. The feeding system is available with a single table, pallet change or rotary system.

TOOL TRANSPORT SYSTEM

Gantry system that allows to share tools between the storages of different machines.

TOOLTECH

Compact tool storage system with capacity for 206, 276 or 346 tools.

MULTI PALLET POOL (MPP)

Compact and modular pallet changer system to increase the productivity of your machine. It is available in Variaxis i-600 and Variaxis i-700 with 6, 12 or 18 pallets and in HCN 4000 and HCN 5000 with 10 or 16 pallets.

ROBOT TA-12

Robot assist automated for loading / unloading parts, with operator approach protection system. Ideal for small / medium sized parts.

TW AUTOMATION

Vertical storage tower for different types/sizes of parts and can automate gripper and chuck jaw exchange. This system allows a large storage capacity using a small floor space.

LASER FMS

Modular or compact systems for storing cut and finished material. In the case of the modular system, it can be expanded to several devices.

3-AXIS VERTICAL MACHINING CENTERS
CROSS TABLE, FIXED TABLE OR DOUBLE COLUMN

CROSS TABLE

FIXED TABLE

DOUBLE COLUMN

VCE (Standard)

500
600

VCN (Performance)

500
600
700

VC-PRIMOS

400 L

VTC

530C
760C
820/20
820/30
800/20HD
800/30HD

FJV

200
250
35/60
35/80
35/120
60/80
60/120
60/160
100/120

CONVENTIONAL LATHES WEILER
WITH OR WITHOUT CYCLE-CONTROL

ENGINE LATHES

Primus VCD
Praktikant GSD
Praktikant VCD
Praktikant VCPlus
Condor VCPlus
Commodor 180 GSD
Commodor 180 VCD
Commodor 230 VCD
DA210
DA210AC
DA260
DA260AC

SERVO ENGINE LATHES

C 30
C 50

CYCLE -CONTROLED

E 30
E 40
E 50HD
E 60
E 70HD
E 80HD
E 90
E 110
E 120
E 150
E 175
E 200

4 WAY-BED

V 90
V 110

THE COMPLETE FUSION OF A
CNC TURNING CENTER AND MACHINING CENTER

HORIZONTAL

VERTICAL

INTEGREX i-H Series

i-100H
i-100H S
i-100H ST
i-200H
i-200H S
i-200H ST
i-250H
i-250H S
i-250H ST
i-350H
i-350H S
i-350H ST
i-450H
i-450H S
i-450H ST

INTEGREX i-Series

i-500
i-500S
i-500ST

INTEGREX j-Series

j-200
j-200S
j-300
j-400

INTEGREX i-V Series

i-630V/6
i-630V/6S
i-800V/8
i-800V/8S

RADIAL DRILLING MACHINES WEILER
FIXED OR PORTABLE

FIXED

PORTABLE

VO

75
100
104

VOM

50

SCISSOR-TYPE BANDSAWING MACHINES
FOR STRAIGHT OR MITRE CUTTING

STRAIGHT CUTTING

MITRE CUTTING

MANUAL

W 331 M

SEMI-AUTOMATIC

W 331 HA

AUTOMATIC

CONFORT 260 A NC

MANUAL

CONCEPT 220 G
CONCEPT 250 GT
CONCEPT 265 GT

SEMI-AUTOMATIC

CONCEPT 250 GTH
CONCEPT 265 GTH
CONCEPT 330 GTH
CONCEPT 420 GTH

AUTOMATIC

CONCEPT 251 GA
CONCEPT 251 GA NC
CONCEPT 250 GTH PLUS
CONCEPT 265 GTH PLUS
CONCEPT 330 GTH PLUS

OIL CUTTING OF THE MASTER CHEMICAL
MADE IN USA

TRIM® C116

High-performance synthetic fluid for working cast iron and mild steels. State-of the-art technologies provide excellent cooling and chip settling, very low foam, good tramp oil rejection and machine cleanliness while leaving a protective film on the machine tool.

Download Data Sheet

TRIM® C270

State-of-the-art synthetic coolant that provides excellent cooling and chip settling, good tramp oil rejection, and machine cleanliness, and meets the need of the modern job shop for a single premium synthetic coolant for virtually all machining operations.

Download Data Sheet

TRIM® C272

Synthetic coolant concentrate designed to operate at very high fluid pressures and volumes with little or no foam. Is ideally suited to situations where high coolant velocities or volumes are necessary to achieve maximum productivity and is designed to have the superior cooling and chip settling characteristics of a premium synthetic product with the improved residues and mechanical lubricity of a semi-synthetic coolant. This product utilizes an extremely effective and proprietary non-chlorine, non-sulphur extreme pressure additive for good tool life and improved surface finishes.

Download Data Sheet

TRIM® SC415

A lower foam, semisynthetic coolant specifically formulated for machining and grinding of cast iron and steel. This unique formulation ensures low levels of foam not generally seen with other semisynthetic products especially in soft water areas. This clean running formulation also prevents the loading of grinding wheels, ensuring good surface finishes and minimal burning.

Download Data Sheet

TRIM® SC440

A low foam, semisynthetic coolant specifically formulated for machining and grinding of cast iron and steel. This unique formulation ensures low levels of foam not generally seen with other semisynthetic products especially in soft water areas. This clean running formulation also prevents the loading of grinding wheels, ensuring good surface finishes and minimal burning.

Download Data Sheet

TRIM® SC622

A revolutionary coolant concentrate specifically formulated for machining and grinding of ferrous alloys, nickel alloys, titanium and aluminium. This unique formulation utilizes synthetic additives instead of traditional mineral oil and fatty lubricants resulting in very high levels of lubrication only generally seen with high mineral oil emulsion products. The working solution is translucent in appearance thus ensuring very clean machine tools, very low top up rates.

Download Data Sheet

TRIM® MICROSOL ® 515

A medium to high lubrication, semi-synthetic microemulsion coolant that provides excellent cooling and mechanical lubricity, while it is particularly well suited for machining and grinding cast iron it does very well in mixed metal situations and is a proven performer when machining aluminium, inconel and titanium alloys.

Download Data Sheet

TRIM® MICROSOL ® 519

A medium to high lubricity, semisynthetic, microemulsion coolant. The formula provides excellent cooling and mechanical lubricity, whilst it is particularly suited to machining and grinding cast iron and steel, it does very well in mixed metal situations and is a proven performer on aluminium alloys, stainless steels and titanium.

Download Data Sheet

TRIM® MICROSOL ® 585XT

A high-lubricity, semisynthetic, microemulsion coolant. The formula delivers extended sump life and better foam control versus previous generation semisynthetics. It provides excellent cooling and mechanical lubricity, while it is particularly well suited for machining and grinding gray iron, it does very well in mixed metal situations. It has proven to be an exceptional machining fluid for titanium alloys.

Download Data Sheet

TRIM® MICROSOL ® 590XT

An environmentally-friendly semisynthetic, microemulsion coolant formulated to pass aerospace approval test requirements. It utilizes the newest technology to provide long life and excellent protection of sensitive alloys and improves on the proven performance of previous generations with a robust stability package using the most environmentally-safe ingredient.

Download Data Sheet

TRIM® MICROSOL ® 690XT

A high-lubricity, semisynthetic, microemulsion coolant. The formula delivers extended sump life and better foam control versus previous generation semisynthetics. It provides excellent cooling and mechanical lubricity and it does very well in mixed metal situations.

Download Data Sheet

TRIM® 715

A high quality, universal soluble oil which requires minimal maintenance in even the most demanding fluid management systems. It has broad application in machining and grinding on a wide range of materials. The high levels of both chemical and mechanical lubricity in this product handle the medium to high duty machining and grinding jobs.

Download Data Sheet

TRIM® 720

A high quality, universal soluble oil with a broad application range in machining and grinding of a wide range of materials. The high levels of both chemical and mechanical lubricity in this product handle the medium to heavy duty machining jobs on aluminium and stainless steel. The inhibitor package also makes it particularly suited to the machining of copper alloys without component staining or unsightly machine residues.

Download Data Sheet

TRIM® 806

A truly unique metalworking fluid emulsion concentrate with unparalleled metal compatibility and all round machining performance characteristics. The product is primarily designed for machining magnesium alloys used in the aerospace, automotive and general industry sectors. TRIM E806 does not tarnish the most sensitive magnesium alloy seven after relatively long exposure times plus it is impervious to magnesium salt build-up in the sump-something which splits normal emulsions in a matter of days. Another problem with magnesium machining, hydrogen gas evolution, is virtually nil with TRIM E806. The product also has the lubricity and extreme pressure performance to machine other alloys commonly seen in the aerospace industry such as wrought aluminiums, stainless steels, inconel® and titanium.

Download Data Sheet

TRIM® 850

A proprietary blend of new vegetable based technology and premium traditional lubricity additives to yield a very high performance, low management metal removal fluid. This premium emulsion product is robust enough to deliver extended useful life and avoid rancid odors normally associated with traditional emulsions. The optimized lubricity and extreme pressure package delivers exceptional surface finish and tool life on difficult to machine aluminium alloys, inconel, titanium, stainless and high tensile strength steels.

Download Data Sheet

TRIM® 923

A proprietary blend of new vegetable based technology and very high levels of chlorine free extreme pressure (EP) additives to yield an extreme performance, low management metal removal fluid. This premium emulsion product is robust enough to deliver unparalleled tool life in some of the most difficult metal cutting operations whilst still providing the excellent non-cutting characteristics normally associated with traditional, high quality emulsions from Master Fluid Solutions. The optimized lubricity and extreme pressure package matches heavy duty neat oils on difficult to machine materials such as inconel, titanium, stainless steel and high tensile strength steels.

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TRIM® 950

A proprietary blend of new vegetable based technology and premium traditional lubricity additives to yield a very high performance, low management metal removal fluid. This premium emulsion product is operator friendly because of its mild contact nature and low chemical initial-charge odor. TRIM E950 is robust enough to deliver extended useful life and avoid rancid odors normally associated with traditional emulsions. The unparalleled lubricity delivers exceptional surface finish and tool life on difficult to machine aluminium alloys, inconel, titanium, stainless and high tensile strength steels.

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STAGES™ WHAMEX™

A safe, fast-acting concentrated formula that will save machine cleaning downtime while removing the oily residues, scums, and insoluble soap deposits that reduce coolant life. Whamex is made for cleaning out machine tool sumps and larger systems, coolant supply lines, and coolant recycling equipment. Whamex is compatible with most waste treatment (including ultrafiltration) and will not degrade TRIM® metalworking fluids when used as directed.

Download Data Sheet

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